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Ideal-Pak® Automatic Electronic Net Weight Liquid Filling Machines:

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Net Weight Liquid Filling Machines


 

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Russell Schlager
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Ideal-Pak® Newsletter December, 2014

 

Product and News Updates

Ideal Featured Machine
Custom Designed to Meet and Exceed the Needs of Your Filling Applications.

Featured Machine:

Ideal-Pak® Model: AE4-CAM Automatic Net Weight Filling and Closing Machine

Four Head Automatic Net Weight Liquid Filling Machine with the innovative
DFS® Direct Fill System, Lid Placer, Stoltz Press and Roller Closer.

Ideal-Pak ME2-CEM Liquid Filler

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Ideal-Ideal-Pak® Model AE4-LAM
Customer: Leading Paint Manufacturer

Customer's Filling Application: Specialty Automotive Finishes and Protective Coatings
Customer Requirements:

• Auto fill, automatically place lid and roller close ½ pint to gallon open top containers.
• Auto fill, manually place caps and press close 4 caps simultaneously on 1/2 pint, pint, and quart cone top containers plus gallon containers.
• Rapid product changeover and minimum clean-up time between product batches.
• Fill Rates Required:
    - ½ Pint: 15-20 cpm
    - Pint: 15-20 cpm
    - Quart: 14-20 cpm
    - Gallon: 10-25 cpm
• Consistent Filling Accuracy for ½ Pint containers to within ± .03 lbs.
• Consistent Filling Accuracy for Pint, Quart, & Gallon containers to within ± .05 lbs.
• Ability to store and recall a variety of product filling recipes.
• Lid Placer.
• Roller Closer.
• No Lid Sensor.
• Minimal dripping & spilling during filling operations.
• Hazardous location due to use of solvents.

Machine Design:

• Automated Electronic net-weight filling for high value consumer product.
• Multiple DFS® Direct Fill Systems (gravity-fill system).
• Large touch screen color HMI - for easy machine setup, operation and recipe management.
• Ideal-Pak® Filling Accuracy Enhancement Package:
    - Auto Tare
    - Auto Preact & Auto First Cycle Preact
    - Auto Check Weigh
    - Auto Top-Off
• Ideal-Pak® precision manufactured Plug Nozzles.
• Wetted parts: Stainless Steel, Hastelloy, KalRez, Teflon and Viton.
• Ideal-Pak® LPA-0000 Lid Placers.
• Ideal-Pak® Roller Closer.
• No Lid Sensor for metal plugs

Customer's Improvement:

• Improved filling line productivity - CPM targets achieved.
• Cleaner filling operations - improved yields and less waste.
• More consistent filling of high value product - accuracy achieved.
• Rapid product changeovers achieved due to (DFS®) Direct Fill System's easy-clean design and machine's advanced recipe storage and call-up feature.
• Splashing minimized or eliminated due to (DFS®) Direct Fill System's auto-tank level feature.
• Single operator can now run the filling line.
• Meets Safety Guidelines - Class 1, Div 1 Package added to machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ideal-Pak® AE4-CAM Product Data Sheet Specifications


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