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Ideal-Pak Drums and Totes Liquid Filling Machines


 

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Russell Schlager
(608) 316-6324
RSchlager@ideal-pak.com

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Bob Whetstone
(608) 316-6321
BWhetstone@ideal-pak.com

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Ron Jake
(608) 316-6323
RJake@ideal-pak.com

 

 

 

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Ideal-Pak Newsletter February, 2015

 

Product and News Updates

Ideal Featured Machine
Custom Designed to Meet and Exceed the Needs of Your Filling Applications.

Featured Machine:

Ideal-Pak Model: PT-BF-XL Semi-Automatic Net Weight Drum and Tote Filling Machine for Extra Large Tote & Drum Container Filling

Ideal-Pak PT-BF-XL Filling Machine with 50 feet of conveyors, including powered in-feed, gravity rollers, and powered exit conveyors. Bottom Fill Configuration.

Ideal-Pak ME2-CEM Liquid Filler

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Ideal-Pak Model: PT-BF-XL Customer: Custom Chemical Blending and Packaging Company

Customer's Filling Application: Specialty Chemicals and Solvents
Customer Requirements:

• Fill 55 gallon drums.
• Fill 275 gallon and 330 gallon HDPE totes.
• Fill 330 gallon all-plastic totes.
• Fill 350 gallon and Large 550 gallon metal totes up to 72 inches in   height.
• Bottom up filling.
• Fill Rates Required:
    -- 55 gallon drum: 1 - 3 minutes.
    -- 275 gallon tote: 5 - 10 minutes.
    -- 330 gallon tote: 6 - 12 minutes.
    -- 350 gallon tote: 6 - 12 minutes.
    -- 550 gallon tote: 10 - 20 minutes.
• Consistent Filling Accuracy to within ± 2 lbs.
• Rapid product changeover and minimum clean-up time between   product batches.
• Ability to store and recall a variety of product filling recipes.
• Powered in-feed and out-feed conveyors.
• Hazardous location due to use of chemicals.
• Ability to continuously load empty containers onto powered in-feed   conveyor.

Machine Design:

• Scaled up version of Ideal-Pak's standard drum & tote filler with ability   to transport & fill both standard and super-sized drum & tote   containers.
• Semi- automatic net-weight filling for high value consumer product.
• Ideal-Pak precision crafted probe nozzle for bottom up filling.
• Touch pad HMI - for easy machine setup, operation and recipe   management.
• Lead screw-driven filling lance with pre-set height adjust (for various   tote heights) via touch screen HMI.
• Wetted parts: Hastelloy and Teflon.
• Fume vent.
• Heavy duty 5 foot powered in-feed conveyor.
• Heavy duty 5 foot on scale powered roller conveyor.
• Heavy duty 5 foot gravity roller and 20 foot powered out-feed   conveyors.
• Class 1, Div 1 Package.
• Powered and zoned conveyors.

Customer's Improvement:

• Single filling machine can fill a wide variety of standard size and   super-sized drum & tote containers.
• Improved filling line productivity - CPM targets achieved.
• Cleaner filling operations - improved yields and less waste.
• More consistent filling of high value product - accuracy achieved.
• Rapid product changeovers achieved due to machine's advanced   recipe storage and call-up feature.
• Improved filling operation productivity. Free up operator for added   responsibilities.
• Meets Safety Guidelines - Class 1, Div 1 Package added to machine. • Fast, efficient and safe container loading, transport and off-loading.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ideal-Pak PT-BF-XL Product Data Sheet Specifications


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