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Net Weight Liquid Filling Machines


 

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Russell Schlager
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RSchlager@ideal-pak.com

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Bob Whetstone
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Ideal-Pak® Newsletter January, 2015

 

Product and News Updates

Ideal Featured Machine
Custom Designed to Meet and Exceed the Needs of Your Filling Applications.

Featured Machine:

Ideal-Pak® Model: AE4-CIS Automatic Net Weight Filling and Closing Machine

Four Head Automatic Net Weight Liquid Filling Machine with the innovative DFS® Direct Fill System, Stoltz Press & Crimp Press for Gallon & Five Gallon Containers.

Ideal-Pak ME2-CEM Liquid Filler

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Ideal-Pak® Model: AE4-CIS Customer: Custom Chemical Blending and Packaging Company

Customer's Filling Application: Specialty Chemicals and Solvents
Customer Requirements:

• Auto fill, manually place caps and press close 2 caps simultaneously   on 5 gallon Tight Head containers.
• Auto fill, manually place caps and crimp close 2 lids simultaneously   on 5 gallon Open Top metal containers.
• Rapid product changeover and minimum clean-up time between   product batches.
• Fill Rates Required: o Gallon F-Style: 10-14 cpm.
     -- 5 Gallon Tight Head: 6 - 10 cpm.
     -- 5 Gallon Open Top: 4 - 6 cpm.
• Consistent Filling Accuracy to within ± .01 lbs.
• Ability to store and recall a variety of product filling recipes.
• Rieke Press with Safety Guards.
• 5 Gallon Crimper with Safety Guards.
• Caustic product requires minimal dripping & spilling during filling   operations.
• Hazardous location due to use of chemicals.

Machine Design:

• Automated Electronic net-weight filling for high value product.
• DFS® Direct Fill System - gravity-fill systems.
• Large touch screen color HMI - for easy machine setup, operation   and recipe management.
• Ideal-Pak® Filling Accuracy Enhancement Package: Auto Tare; Auto Preact & Auto First Cycle Preact; Auto Check Weigh; Auto Top-Off.
• Ideal-Pak® precision manufactured Plug Nozzles.
• Wetted parts: Stainless Steel, Brass, Hastelloy, Kalrez™, Teflon and   Viton.
• Rieke Press.
• 5 Gallon Crimper.
• Stainless Steel Machine Construction
• Safety Guarding Around Rieke and Crimp Presses.
• Container Handle Guide.

Customer's Improvement:

• Improved filling line productivity - CPM targets achieved.
• Cleaner filling operations - improved yields and less waste.
• More consistent filling of high value product - accuracy achieved.
• Rapid product changeovers achieved due to (DFS®) Direct Fill   System's easy-clean design and machine's advanced recipe storage   and call-up feature.
• Splashing minimized or eliminated due to (DFS®) Direct Fill System's   auto-tank level feature.
• Single operator can now run the filling line.
• Meets Safety Guidelines - Class 1, Div 1 Package added to machine.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ideal-Pak® AE4-CIS Product Data Sheet Specifications


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